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1993-1998 Toyota Corolla Body Collision Manual Original. Click on thumbnail to zoom. 'Toyota Repair Manual For Collision Damage Corolla AE101, 102 Series'.
• However, it should be noted that the front fenders of all TOYOTA models are bolted on and re- quire no welding. Body construction will sometimes differ depending on specifica- tions and country of destination. • IN-2 INTRODUCTION HOW TO USE THIS MANUAL Each repair method description provided in Section RE of this manual comprises two pages, divided into 2 blocks (REMOVAL AND INSTALLATION) and includes illustrations to facilitate body repair.
Ceh 8 disk-1.iso. RE−26 BODY PANEL REPLACEMENT−Rear Body Components QUARTER PANEL (CUT) REMOVAL Cut and Join Location. • INTRODUCTION IN-3 BODY PANEL REPLACEMENT−Rear Body Components RE−27 INSTALLATION Butt Weld Butt Weld Body Sealer Braze Body Sealer About 5 mm 0.20 Temporarily installing the new part and check the fit of Before temporarily installing the new part, apply the front door, luggage compartment door and rear body sealer to the wheel arch portion.
• IN-4 INTRODUCTION SYMBOLS The following symbols are used in the welding Diagrams in Section RE of this manual to indicate cutting areas and the types of weld required. MEANING ILLUSTRATION SYMBOLS SAW CUT OR ROUGH CUT REMOVE BRAZE WELD POINTS SPOT WELD OR MIG PLUG WELD (See page IN−5) • INTRODUCTION IN-5 Illustration of Weld Point Symbols EXAMPLE: INSTALLATION REMOVAL Weld points Weld points Weld method and panel position Remove weld point and panel position SYMBOL MEANING ILLUSTRATION SYMBOL MEANING ILLUSTRATION Remove Weld Points Spot Weld (Outside) Mig Plug Weld (Middle) (Inside) Spot MIG.
• IN-6 INTRODUCTION GENERAL REPAIR INSTRUCTIONS Work Precautions SAFETY VEHICLE PROTECTION SAFETY Never stand in direct When welding, protect the Before performing repair work, check painted surfaces, windows, line with the chain when for fuel leaks. If a leak is found, be sure seats and carpet with heat−. • INTRODUCTION IN-7 Proper and Efficient Work Procedures REMOVAL PRE−REMOVAL MEASURING REMOVAL. OF ADJACENT COMPONENTS NO. OF SPOT WELDS Make a note of the Before removal or cutting opera- When removing adjacent components, apply tions, take measurements in ac- protective tape to the surrounding body and number of spot welds for later reference. • IN-8 INTRODUCTION INSTALLATION PRE−WELDING MEASUREMENTS WELDING PRECAUTIONS POST−WELDING REFINISH- Always take measurements before The number of welding spots installing underbody or engine com- Always check the welded should be as follows.
Ponents to insure correct assembly. Spots to insure they are Spot weld: 1.3 x No. • INTRODUCTION IN-9 PREPARATION FOR INSTALLATION SPOT WELD POINTS APPLICATION OF WELD−THROUGH PRIMER When welding panels with a For treatment combined thickness of over 3 against corrosion, mm (0.12 in.), use a MIG remove the paint (Metal Inert Gas) welder for from the portion of plug welding. • IN-10 INTRODUCTION ANTI−CORROSIVE TREATMENT When replacing body panels, always apply body sealer, anti−rust treatment or undercoating according to the requirements of your country. CHASSIS RUST−PROOFING BODY SEALER Anti−rust treatment for weld- Apply body sealer to the ing spots or inside brazed required areas. • INTRODUCTION IN-11 VEHICLE LIFT AND SUPPORT LOCATIONS Front JACK POSITION Front.Center of front suspension crossmember Rear.Center of differential carrier PANTOGRAPH JACK POSITION SUPPORT POSITION Safety stand. • IN-12 INTRODUCTION ABBREVIATIONS USED IN THIS MANUAL For convenience, the following abbreviations are used in this manual.
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1993-1998 Toyota Corolla Body Collision Manual Original. Click on thumbnail to zoom. \'Toyota Repair Manual For Collision Damage Corolla AE101, 102 Series\'.
• However, it should be noted that the front fenders of all TOYOTA models are bolted on and re- quire no welding. Body construction will sometimes differ depending on specifica- tions and country of destination. • IN-2 INTRODUCTION HOW TO USE THIS MANUAL Each repair method description provided in Section RE of this manual comprises two pages, divided into 2 blocks (REMOVAL AND INSTALLATION) and includes illustrations to facilitate body repair.
Ceh 8 disk-1.iso. RE−26 BODY PANEL REPLACEMENT−Rear Body Components QUARTER PANEL (CUT) REMOVAL Cut and Join Location. • INTRODUCTION IN-3 BODY PANEL REPLACEMENT−Rear Body Components RE−27 INSTALLATION Butt Weld Butt Weld Body Sealer Braze Body Sealer About 5 mm 0.20 Temporarily installing the new part and check the fit of Before temporarily installing the new part, apply the front door, luggage compartment door and rear body sealer to the wheel arch portion.
• IN-4 INTRODUCTION SYMBOLS The following symbols are used in the welding Diagrams in Section RE of this manual to indicate cutting areas and the types of weld required. MEANING ILLUSTRATION SYMBOLS SAW CUT OR ROUGH CUT REMOVE BRAZE WELD POINTS SPOT WELD OR MIG PLUG WELD (See page IN−5) • INTRODUCTION IN-5 Illustration of Weld Point Symbols EXAMPLE: INSTALLATION REMOVAL Weld points Weld points Weld method and panel position Remove weld point and panel position SYMBOL MEANING ILLUSTRATION SYMBOL MEANING ILLUSTRATION Remove Weld Points Spot Weld (Outside) Mig Plug Weld (Middle) (Inside) Spot MIG.
• IN-6 INTRODUCTION GENERAL REPAIR INSTRUCTIONS Work Precautions SAFETY VEHICLE PROTECTION SAFETY Never stand in direct When welding, protect the Before performing repair work, check painted surfaces, windows, line with the chain when for fuel leaks. If a leak is found, be sure seats and carpet with heat−. • INTRODUCTION IN-7 Proper and Efficient Work Procedures REMOVAL PRE−REMOVAL MEASURING REMOVAL. OF ADJACENT COMPONENTS NO. OF SPOT WELDS Make a note of the Before removal or cutting opera- When removing adjacent components, apply tions, take measurements in ac- protective tape to the surrounding body and number of spot welds for later reference. • IN-8 INTRODUCTION INSTALLATION PRE−WELDING MEASUREMENTS WELDING PRECAUTIONS POST−WELDING REFINISH- Always take measurements before The number of welding spots installing underbody or engine com- Always check the welded should be as follows.
Ponents to insure correct assembly. Spots to insure they are Spot weld: 1.3 x No. • INTRODUCTION IN-9 PREPARATION FOR INSTALLATION SPOT WELD POINTS APPLICATION OF WELD−THROUGH PRIMER When welding panels with a For treatment combined thickness of over 3 against corrosion, mm (0.12 in.), use a MIG remove the paint (Metal Inert Gas) welder for from the portion of plug welding. • IN-10 INTRODUCTION ANTI−CORROSIVE TREATMENT When replacing body panels, always apply body sealer, anti−rust treatment or undercoating according to the requirements of your country. CHASSIS RUST−PROOFING BODY SEALER Anti−rust treatment for weld- Apply body sealer to the ing spots or inside brazed required areas. • INTRODUCTION IN-11 VEHICLE LIFT AND SUPPORT LOCATIONS Front JACK POSITION Front.Center of front suspension crossmember Rear.Center of differential carrier PANTOGRAPH JACK POSITION SUPPORT POSITION Safety stand. • IN-12 INTRODUCTION ABBREVIATIONS USED IN THIS MANUAL For convenience, the following abbreviations are used in this manual.
...'>Toyota Repair Manual For Collision Damage(01.01.2019)1993-1998 Toyota Corolla Body Collision Manual Original. Click on thumbnail to zoom. \'Toyota Repair Manual For Collision Damage Corolla AE101, 102 Series\'.
• However, it should be noted that the front fenders of all TOYOTA models are bolted on and re- quire no welding. Body construction will sometimes differ depending on specifica- tions and country of destination. • IN-2 INTRODUCTION HOW TO USE THIS MANUAL Each repair method description provided in Section RE of this manual comprises two pages, divided into 2 blocks (REMOVAL AND INSTALLATION) and includes illustrations to facilitate body repair.
Ceh 8 disk-1.iso. RE−26 BODY PANEL REPLACEMENT−Rear Body Components QUARTER PANEL (CUT) REMOVAL Cut and Join Location. • INTRODUCTION IN-3 BODY PANEL REPLACEMENT−Rear Body Components RE−27 INSTALLATION Butt Weld Butt Weld Body Sealer Braze Body Sealer About 5 mm 0.20 Temporarily installing the new part and check the fit of Before temporarily installing the new part, apply the front door, luggage compartment door and rear body sealer to the wheel arch portion.
• IN-4 INTRODUCTION SYMBOLS The following symbols are used in the welding Diagrams in Section RE of this manual to indicate cutting areas and the types of weld required. MEANING ILLUSTRATION SYMBOLS SAW CUT OR ROUGH CUT REMOVE BRAZE WELD POINTS SPOT WELD OR MIG PLUG WELD (See page IN−5) • INTRODUCTION IN-5 Illustration of Weld Point Symbols EXAMPLE: INSTALLATION REMOVAL Weld points Weld points Weld method and panel position Remove weld point and panel position SYMBOL MEANING ILLUSTRATION SYMBOL MEANING ILLUSTRATION Remove Weld Points Spot Weld (Outside) Mig Plug Weld (Middle) (Inside) Spot MIG.
• IN-6 INTRODUCTION GENERAL REPAIR INSTRUCTIONS Work Precautions SAFETY VEHICLE PROTECTION SAFETY Never stand in direct When welding, protect the Before performing repair work, check painted surfaces, windows, line with the chain when for fuel leaks. If a leak is found, be sure seats and carpet with heat−. • INTRODUCTION IN-7 Proper and Efficient Work Procedures REMOVAL PRE−REMOVAL MEASURING REMOVAL. OF ADJACENT COMPONENTS NO. OF SPOT WELDS Make a note of the Before removal or cutting opera- When removing adjacent components, apply tions, take measurements in ac- protective tape to the surrounding body and number of spot welds for later reference. • IN-8 INTRODUCTION INSTALLATION PRE−WELDING MEASUREMENTS WELDING PRECAUTIONS POST−WELDING REFINISH- Always take measurements before The number of welding spots installing underbody or engine com- Always check the welded should be as follows.
Ponents to insure correct assembly. Spots to insure they are Spot weld: 1.3 x No. • INTRODUCTION IN-9 PREPARATION FOR INSTALLATION SPOT WELD POINTS APPLICATION OF WELD−THROUGH PRIMER When welding panels with a For treatment combined thickness of over 3 against corrosion, mm (0.12 in.), use a MIG remove the paint (Metal Inert Gas) welder for from the portion of plug welding. • IN-10 INTRODUCTION ANTI−CORROSIVE TREATMENT When replacing body panels, always apply body sealer, anti−rust treatment or undercoating according to the requirements of your country. CHASSIS RUST−PROOFING BODY SEALER Anti−rust treatment for weld- Apply body sealer to the ing spots or inside brazed required areas. • INTRODUCTION IN-11 VEHICLE LIFT AND SUPPORT LOCATIONS Front JACK POSITION Front.Center of front suspension crossmember Rear.Center of differential carrier PANTOGRAPH JACK POSITION SUPPORT POSITION Safety stand. • IN-12 INTRODUCTION ABBREVIATIONS USED IN THIS MANUAL For convenience, the following abbreviations are used in this manual.
...'>Toyota Repair Manual For Collision Damage(01.01.2019)